Complex engineering projects that reshape infrastructure and directly affect society require a high degree of technical expertise, coordination, and strategic managementComplex engineering projects that reshape infrastructure and directly affect society require a high degree of technical expertise, coordination, and strategic management

Managing Complexity in Multidisciplinary Engineering Projects: Lessons from an Expert’s Career

Complex engineering projects that reshape infrastructure and directly affect society require a high degree of technical expertise, coordination, and strategic management. Within this context, Glauco Tulio Zonatto, a Brazilian mechanical engineer, has built a career focused on leading multidisciplinary projects involving significant technical and operational complexity. His professional experience includes large-scale infrastructure renovations, such as the modernization of Congonhas Airport, as well as the expansion of industrial and healthcare facilities. His work is characterized by the integration of engineering rigor with structured management practices to deliver projects within established technical, schedule, and budgetary parameters.

Throughout his career, Glauco has contributed to high-impact projects such as the Novo Nordisk manufacturing facility, where effective project coordination enabled the resolution of technical challenges and the alignment of multidisciplinary teams. He also led the reengineering of the HVAC system for the Federal Revenue Service Building in Salvador, Bahia, implementing energy-efficiency improvements and system redundancy to support critical IT operations. In the industrial sector, his experience includes the design and implementation of cooling, automation, and infrastructure systems for projects such as the Arauco plant in Araucária (PR) and the Skanska SE-8002 Substation at the REFAP Unit (Alberto Pasqualini Refinery) in Canoas (RS).

Across diverse sectors, Glauco’s work emphasizes practical innovation, efficiency, and coordination among multiple technical disciplines. His approach to project management focuses on integrating people, processes, and technical requirements into cohesive operational frameworks. As he notes, managing multidisciplinary projects extends beyond schedule control, requiring structured collaboration and alignment of objectives to ensure functional and sustainable outcomes.

What Makes Multidisciplinary Projects So Complex?

Multidisciplinary projects involve factors such as task interdependence, multiple stakeholders, and high operational risks. These elements make management more challenging, as any mistake in one phase can impact the entire schedule and budget. Furthermore, the need to meet specific regulations and align divergent interests—such as those of investors, regulatory agencies, and local communities—adds to the complexity of these ventures. The interaction of different disciplines requires efficient communication and a strategic vision to integrate all the areas involved.

For Glauco, one of the greatest challenges is coordinating teams with diverse backgrounds and specialties. He cites the expansion of Pietá Hospital as an example, which required the integration of technical teams in HVAC, medical gas systems, and hospital architecture. “It was essential to create a collaborative environment where each area’s priorities were understood and aligned with the overall project goals,” he explains. This approach, based on clear communication and structured planning, was crucial to the success of the project.

Notable Cases and Their Lessons

The modernization of Congonhas Airport is a striking example of how to handle complex projects in high-pressure environments. The renovation involved reconfiguring boarding areas and setting up temporary facilities, all while the airport remained operational. Glauco highlights that risk management was key to preventing any negative impacts on the terminal’s activities. “Working in an environment with a constant flow of passengers required detailed planning and quick responses to unforeseen issues,” he comments.

Another significant case was the expansion of Novo Nordisk’s factory, which involved building over 17,000 square meters of industrial space. The project demanded advanced solutions in HVAC, compressed air, and structural steel, in addition to meeting strict sustainability standards. Glauco emphasizes that collaboration with stakeholders was crucial to overcoming challenges. “Keeping the client informed about progress and being transparent about adjustments were key pillars of success,” he notes.

Essential Skills in Managing Complex Projects

Leadership is an indispensable skill for managing complex projects, as it allows the project manager to align and motivate teams toward common goals. In addition, critical analysis and strategic planning are essential tools for identifying potential issues and proposing viable solutions before they become critical. Glauco also emphasizes the importance of risk management, a practice that involves identifying vulnerabilities and implementing appropriate contingency plans.

Another key factor is adaptability. Complex projects often face changes in scope or context, requiring quick and effective adjustments. For Glauco, resilience is essential. “Conditions change constantly, and the manager must be flexible enough to find solutions without compromising the main objectives,” he explains. This balance between detailed planning and adaptability is what separates success from failure in challenging ventures.

Technologies and Methodologies in Project Management

The integration of technology is an important differentiator in managing multidisciplinary projects. Tools like Microsoft Project and JIRA help track schedules, while modeling software allows teams to predict challenges and test solutions before implementation. These technologies enhance efficiency and improve communication between teams, reducing errors and optimizing resources. Agile methodologies are also notable for their ability to break a project into smaller phases, allowing for greater flexibility and quick adjustments.

Glauco stresses that mastering these technologies is not just an advantage, but a necessity for modern managers. “These tools provide an integrated view of the project, which is crucial for anticipating risks and making data-driven decisions,” he says. Furthermore, he highlights that using agile methodologies, like sprint approaches, facilitates adapting to changes—a characteristic indispensable for large-scale projects.

Conclusion: Complexity as an Opportunity

Glauco Zonatto’s experience shows that the complexity of multidisciplinary projects is both a challenge and an opportunity. Projects like the modernization of Congonhas Airport or the expansion of Novo Nordisk’s factory prove that, with the right strategies, it’s possible to transform adverse situations into impactful results. The combination of inspiring leadership, advanced technologies, and flexible methodologies allows for exceptional levels of efficiency and quality.

“Every project is an opportunity to learn and evolve, both for the manager and the teams involved. Complexity forces us to innovate and find new ways to overcome obstacles,” concludes Glauco. His career exemplifies that, with the right approach, complexity can be seen as a springboard for success, leaving a positive legacy for future generations.

This article was prepared and authored by Mr. Marcelo Miranda, a senior specialist in industrial automation with more than three decades of professional experience, and was reviewed by Damian Rodrigues.

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